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ERIKA Removable Bowl Spiral Mixers

Spiralmix, Removable Bowl
AE industrial line

The removable bowl spiral mixers in the AE industrial line allow for greater productivity and flexibility in the production of dough, as it is possible to use two or more bowls with the same machine. This type of mixer is available in models catering for 160 kg and 240 kg of dough.

The AE industrial line has also been conceived to serve big industrial bakery plants and is therefore suitable for a significant daily output of dough. This is possible due to the special structure of the machine, designed in accordance with the standards which ensure maximum reliability and sturdiness.

As for the fixed bowl models, so too the removable bowl models are designed to mix with different intensities in different areas. In particular, intensive mixing takes place only in the area between the spiral and the breaking column. As a consequence the dough goes through an area of intensive mixing and another of rest, avoiding the danger of an excessive rise in the temperature of the dough.

Moreover, the special design of the spiral and its speed ratio, which is co-ordinated with the bowl, ensure the following:

  • quick working times and optimal dough textures;
  • maximum oxygenation of the flour and, consequently, maximum absorption of water;
  • excellent gluten processing, so as to obtain a three-dimensional structure with great properties of gas retention;
  • rapid rising of the dough, already in the kneading phase, allowing for a reduction in the rest time;
  • dry and soft dough textures, which allow for easy handling during subsequent operations.
The oil-hydraulic system for lifting-lowering the machine head and hooking- unhooking the trolley is fully automatic. The bowl replacement operation is particularly easy: when the kneading process has been completed, the head is automatically lifted and the bowl is released. Thanks to its small size the bowl trolley can be easily handled, even with a full load of dough.

To repeat the work cycle for a new load of dough, it is sufficient to bring the bowl containing all the ingredients up to the machine; the bowl is then detected by an electromagnetic induction feeler which allows it to be locked in place.

Spiral Mixers The control panel, although simple, allows the necessary functions to be carried out.

  • A selector allows the direction of rotation of the bowl to be reversed during the first speed cycle; this operation speeds up the entire kneading process.
  • The machine can operate in three different modes, by turning the corresponding selector to the required position: automatic, semiautomatic or manual mode.
  • With the bowl trolley inserted and the gears correctly coupled, the luminous green button lights up. Sebsequently, pressing this button, the automatic work cycle is activated, that is: the hydraulic clamps and head close and the dough kneading cycle begins.
    At the end of the kneading cycle, the head lifts up, the clamps open and the carriage is released. Each of these functions can be carried out individually, if preferred.
  • Electronic timers controlled by microprocessor have been especially designed for use on the spiral kneading machines.
    At the end of the kneading cycle, the head lifts up, the clamps open and the carriage is released. Each of these functions can be carried out individually, if preferred.
  • The bowl can be rotated with the spiral still and the bowl cover open, by pressing the corresponding jog bowl button.
The bowl trolley is held in place by two strong hydraulically driven clamps which block it and secure it to the machine. The bowl rotation is driven by gears. In this way the number of bowl revolutions remains constant and the duration of the transmission is guaranteed. Furthermore, the transmission is practically maintenance-free. The machine allows the bowl cover to be opened even with the head lowered. In this case, the kneading cycle is automatically stopped and the timers are not reset, but remain at the time reached at the moment the machine was stopped.




AE industrial line
technical data
Models
160 AE industrial
240 AE industrial
Dough capacity
kg 160lb 352.7
kg 240lb 529.1
Flour capacity
kg 100lb 220.5
kg 150lb 330.7
Bowl volume
1   260gal 68.7
1   382gal 100.9
Bowl diameterbmm 850in 33.5
mm 1000in 39.4
Floor to bowl rim heightemm 850in 33.5
mm 1000in 39.4
Power



Power of spiral - 1st speed
kW 7.5hp 10
kW 10.5hp 14
Power of spiral - 2nd speed
kW 10.5hp 14
kW 15hp 20
Power of bowl
kW 1.5hp 2
kW 1.5hp 2
Hydraulic power
kW 1.1hp 1.5
kW 1.1hp 1.5
Dimensions



Widthcmm 1310in 51.6
mm 1610in 63.4
Length (with trolley inserted)gmm 1988in 78.3
mm 2130in 83.9
Height (head & bowl cover closed)amm 1490in 58.7
mm 1670in 65.7
Length of the carriagefmm 1035in 40.7
mm 1110in 43.7
Height with head opendmm 2050in 80.7
mm 2200in 86.6
Overall heightimm 2570in 101.2
mm 2805in 110.4
Overall lengthhmm 2130in 83.9
mm 2290in 90.2
Weight



Machine with trolley inserted
kg 1670lb 3682
kg 2270lb 5005
Trolley
kg 346lb 763
kg 396lb 873
Technical data are not binding. They can be changed in order to improve the products.


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37 Atlantic Way
Clifton, NJ 07012
Tel: 800-682-8203 or 973-614-8500
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